Electro Permanent lifting Magnets (EPM)

Battery and non-battery powered electro permanent lifting magnets

Lifting magnets

MAGBAT-Electro Permanent Magnets (EPM) offer 95% energy savings
and superior safety compared to traditional electromagnets.

They require power only during MAG and DEMAG phases, operating without power supply. The technology features an electro permanent magnetic circuit with alternating N/S poles, following the chessboard principle, in a magnetically neutral frame. Each pole includes a steel core surrounded by fixed polarity magnets (Neodymium). Beneath the steel core, a magnet with reversible polarity (AlNiCo) is surrounded by an electric coil. A short current pulse through the coil enables the magnetic field to move in and out of the system.

Advantages of Electro Permanent Lifting Magnets

Enhanced Safety: Electro permanent lifting magnets provide a secure and reliable lifting solution, minimizing the risk of accidents and ensuring the safety of operators and surrounding personnel.
Effortless Operation: These magnets offer easy and efficient operation with simple controls, allowing operators to lift and release loads quickly and effortlessly.
Increased Productivity: Electro permanent lifting magnets enable fast and efficient material handling, reducing downtime and improving productivity in various industries.
Versatility: These magnets are highly versatile and can lift a wide range of materials, including steel plates, profiles, pipes, and even irregularly shaped objects, making them suitable for diverse applications.
Energy Efficiency: Electro permanent lifting magnets consume power only during the magnetization and demagnetization phases, resulting in significant energy savings till 95% compared to traditional permanent magnets.
No Power Supply Required During Operation: Once the load is lifted, electro permanent lifting magnets do not require a continuous power supply, reducing dependence on electrical connections and allowing for greater mobility.
Precise and Controlled Placement: These magnets offer precise positioning and controlled placement of loads, ensuring accurate alignment and reducing the risk of damage during handling.
Reduced Maintenance: Electro permanent lifting magnets have minimal maintenance requirements, resulting in cost savings and increased uptime for lifting operations.
Improved Magnetic Performance: With the ability to control the magnetic field strength, electro permanent lifting magnets provide optimized lifting capacity and secure grip on materials, improving overall lifting performance.

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Products

Electro Permanent lifting magnets

HM1 – Fix Electro Permanent magnetic Beam

The HM1 fix electro permanent magnetic beam is the economical solution to lift single steel sheets with a minimum thickness of 5 mm. Standard available for lenghts up to 16.000 mm.

HM2 – Telescopic Electro Permanent magnetic Beam

The HM2 telescopic electro permanent magnetic beam is a versatile solution for lifting steel sheets. It combines electro permanent magnets and telescopic functionality for secure and efficient lifting, with adjustable size flexibility and 100% safety assurance.

HM3 – Electro Permanent magnetic Beam for Thin Steel Sheets

The HM3 series lifting magnets are designed for thin steel plates/sheets (minimum thickness of 3 mm). With elastic suspension and electro permanent magnetic modules, they adapt perfectly to the steel sheet.

Battery powered (DC Power)

HBEPP – Lifting steel Sheets

The HBEPP electro permanent magnetic beam with rechargeable battery is specially designed for effortless lifting of single steel plates with a minimum thickness of 5 mm.

HBEPS – Lifting of profiles

The HBEPS-beam operates independently with no power supply cable, utilizing an integrated rechargeable battery pack. The beam’s magnetic force is generated by permanent magnets, ensuring 100% safety while lifting Profiles up to 24.000 mm length.

HBEP – Flat and round steel Parts

Complete range of electro permanent lifting magnets 500 – 5.000 kg with integrated lithium battery for lifting flat and cylindrical workpieces.

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Gain valuable insights into the benefits, applications, and technical specifications about electro permanent lifting magnets.

FAQ about industrial lifting magnets

Do you offer custom dimensions and capacities for your lifting magnets?

Yes! We offer custom dimensions and capacities upon request. Please contact us to discuss your specific needs.

Can your battery-powered electro permanent lifting magnets be used outdoors?

Our battery-powered electro permanent lifting magnets are designed to be used both indoors and outdoors.

What types of lifting magnets do you offer?

We offer two ranges of electro permanent lifting magnets –battery-powered (DC) and AC-powered. Our series include;

HM1-Fix Beam for lifting single steel sheets ≥ 5 mm
HM2-Telescopic Beam for lifting single steel sheets ≥ 5 mm
HM3 for lifting thin steel sheets ≥ 3 mm
HM4 for vertical lifting of steel sheets
HM5 for uncharging cutting machines in one movement
etc…

What certifications do your products adhere to?

We strictly adhere to the requirements of the quality certification standard ISO 9001:2015.

Difference between electro magnets and electro permanent magnets

Electro magnets require a continuous flow of electricity to maintain their magnetic field, making them less efficient and posing safety risks. If the current fails, the magnetic field also fails, and the workpiece drops down.

Electro permanent magnets, on the other hand only need a current pulse to activate the magnetic field, making them safer, more reliable and 95% more energy efficient.

In addition, electro permanent magnets are lightweight, maintenance-free, and have a perfect balance of magnetic flux, leading to greater stability and reliability. Overall, electro permanent magnets offer a safer, more efficient option for industrial applications.

What are the unique advantages of lifting magnets?

Our lifting magnets are known for their safety, energy efficiency, high efficiency, and environmental friendliness. They are used in various sectors such as steel construction, machine construction, shipbuilding, steel trade, railway and rolling material, injection molding companies and various other industries.

What is the lifting capacity of your electro permanent lifting magnets?

Our lifting magnets have a wide range of lifting capacities, depending on the series and model. Please refer to our product catalog or contact us for more information.

Can your lifting magnets be adapted for use with a forklift?

We offer an option for fork lift adaptation for handling steel plates stored outdoors. Please contact us to discuss your specific needs and requirements.

Achievements

BIG POWER IN SMALL SIZE

175 years of Wacker Neuson marked the relocation of their Serbian branch to the new production hall.
We take immense pride in being a part of this milestone by delivering their first electro-permanent magnetic beam, enabling the safe and swift loading of their cutting machine.